INDUSTRIAL INFORMATICS

Knowledge and understanding: On completion of the course, the student shall have: knowledge of the fundamental features of the computing devices used in industry for the automation; knowledge of the main reference standards for the programming of these devices and for the development of distributed industrial applications; knowledge of the main features of the integrated development environments (IDE) for programming of industrial devices and for the development of distributed industrial applications; knowledge of the main reference standards for the definition of information models in industry and for the realization of data exchange between applications based on client/server and publisher/subscriber communication patterns. Knowledge of the use of ICT technologies in modern industry. Knowledge of the digital twin and the advantages of using applications based on it in managing the factory of the future. Knowledge of predictive maintenance issues and related solutions with artificial intelligence and machine learning techniques.

Applying knowledge and understanding: On completion of the course, the student will be able to select the appropriate technological solutions for the development of distributed systems in industrial applications. The course will allow the students to acquire the ability to design and develope industrial applications through the support of suitable IDEs and platforms. Furthermore, the course will allow the students to acquire the ability to design and develop distributed systems for the development of industrial applications for control, supervision and maintenance of industrial processes.

Making judgements: In the development of distributed applications for the monitoring, control, supervision and maintenance of industrial processes, the student will be able to autonomously make the appropriate design choices based on the specific requests. This ability is refined through practical exercises during the course and the carrying out of appropriate exercises during the final examination.

Communication skills: The student will strengthen the technical language of controller programming, the development of distributed real-time applications and will be able to interact with work colleagues to discuss the design choices made in solving control , supervision and maintenance problems of industrial processes. For this purpose, during the laboratory hours, students will be divided into small groups to refine the ability to work in groups.

Learning skills: The student will be able to independently expand their knowledge of industrial computer science by deepening the reference texts, in articles in specialized scientific journals and through the ideas offered by the seminars organized within the teaching.

The course is essentially based on lectures, which include the development on computer of exercises by the teacher. The course also includes practical exercises carried out by the students. These exercises are carried out in the multimedia rooms available at the University. Each student is assigned a task that must be performed on the computer or on a PLC provided for by the teacher. The teacher supervises the work of the students by providing the explanations and teaching aids necessary to complete the assigned tasks. The methods of carrying out the teaching described above allow the achievement of the pre-established training objectives, which include the acquisition of knowledge and the ability to apply knowledge.

• Basic of programming with C-programming language
• Basic knowledge of Object Oriented programming and Java/JavaScript language
• Knowledge of computer architecture and operating systems
• Basic knowledge of data analytics and machine learning
  

Part I - Application Development for the Programmable Logic Controllers (PLC)

• The automation in industrial processes; control and monitoring systems of industrial processes. The Programmable Logic Controller (PLC). Architecture of PLC.
• PLC programming. Standard IEC 61131-3. Main features. Data Types. Variables. Functions, Function Blocks, Programs. Resources. Task. Configurations. Programming Language: Ladder Diagram (LD). Application development based on the standard IEC 61131-3.
• Development environments for PLC. The Case Study: Siemens TIA Portal. Exercises on the PLC programming using the Siemens TIA Portal Development Environment.

Part II - Development of Distributed Applications

• The OPC UA standard: History and evolution. The OPC UA standard: Information Model and Address Space. OPC UA client/server and publisher/subscriber models. OPC UA client/server model: OPC UA Communication Stack, secure channel, Session, Subscription, Monitored Items, OPC UA Services. OPC UA publisher/subscriber model: middleware, communication architecture, publisher and subscriber configuration.
  
• Development of Distributed Applications based on OPC UA standard, using open-source communication stacks.

[1] P.Chiacchio, "PLC e Automazione Industriale", McGraw Hill.

[2] R.W.Lewis, "Programming industrial control systems using IEC 1131-3", IEE Control Engineering Series 50.

[3] W.Mahnke, S.H.Leitner, M.Damm, “OPC Unified Architecture”, Springer Verlag, ISBN 978-3-540-68899-0, 2009.

[4] Documentation freely available at the platform used during the course

[5] S.V.Nath, P. van Schalkwyk, "Building Industrial Digital Twins", Packy

[6] Patrick Jahnke, "Machine Learning Approaches for Failure Type Detection and Predictive Maintenance", Master Thesis, June 19, 2015. Available online.