PROGETTAZIONE INTEGRATA CAD/CAE

Academic Year 2024/2025 - Teacher: MICHELE CALI'

Expected Learning Outcomes

The student will acquire theoretical and practical skills in the field of 3D solid modelling. Know current computer-aided design techniques and methodologies in parametric solid modelling. Know how to use specific software for the design of mechanical components using integrated CAD-FEM, CAD-Multibody e CAD-CFD.

Course Structure

Frontal teaching and use of specific software for integrated CAD-FEM, Multibody and CFD design.

Required Prerequisites

Knowledge of Industrial Technical Drawing, Linear Algebra and Geometry, and the basics of mechanics.

Attendance of Lessons

Attendance obligation

Detailed Course Content

- Introduction to geometric modeling of machines. CAD in the design cycle. Comparison between conventional and CAD design approach. Generations of CAD systems and integrated CAD-CAE systems.

- Parametric forms and cubic polynomial curves. Geometric shapes in space. Lagrange's method and Hèrmite's method. Interpolating and approximating curves. The conditions of continuity.

- The Bèzier curves, the Bèzier cubic. The Splines, the cubic spline. The B-Splines, notes on NURBS. Graphical and analytical construction of a cubic polynomial curve.

- The mathematical description of surfaces applied to geometric modeling. The striped surfaces. The bilinear surfaces. The bicubic surfaces. The surfaces of Bèzier. The B-spline surfaces. Use of NURBS for the construction of a conic. The twist vector.

- Solid modeling techniques. Three-dimensional geometric modeling. Wireframe. Geometric data and topological data. Properties of r-sets. Operations on primitives. Solid construction geometry. Internal representation. Solids of revolution and extrusion. Bondary evaluation. B-Rep modeling. Topological structure. Outline of advanced modeling functions: blending, lofting, skinning, local operations, shelling, hollowing.

- Associative geometry. Acquisition of constraints. Parametric or procedural approach, variational approach. Mathematical expression of the constraints. Interactive systems.

- The solid modelers. Variable-driven. Features and feature-based modeling. Advanced modeling functions. Hybrid modelers.

- Virtual prototyping. The simulation of the product. Process simulation. Electronic data management. CAD-CAE modeling techniques

- Rapid prototyping.

- The integrated CAD-CAE design.

- Integrated CAD-FEM design techniques.

- Integrated CAD-Multibody design techniques.

- Integrated CAD-CFD design techniques.

Textbook Information

  1. Lecture notes.
  2. G. Farin, Curves and Surfaces for CAGD, a Practical Guide - Fifth Edition, Morgan Kaufmann Series in Computer Graphics.
  3. F. Caputo, M. Martorelli, Disegno e progettazione per la gestione industriale, Ed. Scientifiche Italiane.
  4. Golovanov, N. Geometric Modeling, CreateSpace Independent Publishing Platform, 2014.
  5. Salomon, D. (2007). Curves and surfaces for computer graphicsSpringer Science & Business Media.
  6. K. Lee, Principles of CAD/CAM/CAE Systems, Addison-Wesley.
  7. Belingardi, G. (1995). Il metodo degli elementi finiti nella progettazione meccanica. Libreria editrice universitaria Levrotto & Bella.
  8. O. C. Zienkiewicz, R. L. Taylor, J. Z. Zhu : The Finite Element Method: Its Basis and Fundamentals, Butterworth-Heinemann (2005).
  9. C. Gianini, Ingegneria strutturale computazionale. Calcolo automatico di strutture meccaniche, Idelson - Gnocchi.
  10. Pennestri E. (2002). dinamica tecnica e computazionale sistemi multibody.
  11. Shabana, A. A. (2020). Dynamics of multibody systems. Cambridge university press.
  12. Gibson, I., Rosen, D. W., Stucker, B., Khorasani, M., Rosen, D., Stucker, B., & Khorasani, M. (2021). Additive manufacturing technologies (Vol. 17, pp. 160-186). Cham, Switzerland: Springer.

Course Planning

 SubjectsText References
1Introduction to geometric modelling of machines. CAD in the design cycleGolovanov, N. Geometric Modeling, CreateSpace Independent Publishing Platform,2014.Salomon, D (2007). Curves and surfaces for computer graphics. Springer Science & Business MediaK. Lee, Principles of CAD/CAM/CAE Systems, Addison-Wesley, 1999
2Parametric forms and cubic polynomial curvesGolovanov, N. Geometric Modeling, CreateSpace Independent Publishing Platform,2014.Salomon, D (2007). Curves and surfaces for computer graphics. Springer Science & Business MediaK. Lee, Principles of CAD/CAM/CAE Systems, Addison-Wesley, 1999
3Bèzier curves, the cubic Bèzier curve. Splines, the cubic spline. The B-Splines, hints on NURBS. Graphical and analytical construction of a cubic polynomial curve.Golovanov, N. Geometric Modeling, CreateSpace Independent Publishing Platform,2014.Salomon, D (2007). Curves and surfaces for computer graphics. Springer Science & Business MediaK. Lee, Principles of CAD/CAM/CAE Systems, Addison-Wesley, 1999
4The mathematical description of surfaces applied to geometric modellinGolovanov, N. Geometric Modeling, CreateSpace Independent Publishing Platform, 2014.
5Solid modelling techniquesGolovanov, N. Geometric Modeling, CreateSpace Independent Publishing Platform, 2014.
6Associative geometryG. Farin, Curves and Surfaces for CAGD, a Practical Guide - Fifth Edition, Morgan Kaufmann Series in Computer Graphics.
7Solid modellersG. Farin, Curves and Surfaces for CAGD, a Practical Guide - Fifth Edition, Morgan Kaufmann Series in Computer Graphics.
8Virtual prototypingCaputo, F., & Martorelli, M. (2003). Disegno e progettazione per la gestione industriale (Vol. 1, pp. 1-399). ITA.Gibson, I., Rosen, D. W., Stucker, B., Khorasani, M., Rosen, D., Stucker, B., & Khorasani, M. (2021). Additive manufacturing technologies (Vol. 17, pp. 160-186). Cham, Switzerland: Springer.
9Integrated CAD-FEM design techniquesBelingardi, G. (1995). Il metodo degli elementi finiti nella progettazione meccanica. Libreria editrice universitaria Levrotto & Bella.
10- Integrated CAD-Multibody design techniquesPennestrì, E. (2002). Dinamica tecnica e computazionale-sistemi multibody.Shabana, A. A. (2020). Dynamics of multibody systems. Cambridge university press.
11Integrated CAD-CFD design techniques - Integrated CAD-Multibody design techniquesPennestrì, E. (2002). Dinamica tecnica e computazionale-sistemi multibody.Shabana, A. A. (2020). Dynamics of multibody systems. Cambridge university press.

Learning Assessment

Learning Assessment Procedures

The oral test is intended to verify that the theoretical and practical knowledge and skills in the field of 3D solid modelling and integrated CAD-CAE design have been acquired.

The practical test is intended to verify knowledge of integrated CAD-FEM, Multibody and CFD techniques using the PTC Creo modeller and the parametric modeller Catia.

Examples of frequently asked questions and / or exercises

 1 Parametric forms and polynomial curves;

 2 Lagrange's method and Hèrmite's method;

 3 Interpolating curves and approximating curves. Continuity conditions;

 4 Bèzier curves;

 5 The NURBS curves;

 6 The mathematical description of surfaces;

 7 The torsion vector;

 8 Solid modelling techniques;

 9 Operations on primitives;

 10 Constructive solid geometry;

 11 Modelling functions (blending, lofting, skinning, local operations, shelling, hollowing);

 12 Associative geometry. Parametric or procedural approach, variational approach;

 13 Solid modellers. Variable-driven. Features and feature-based modelling. Advanced modelling functions;

 14 CAD-CAE modelling techniques;

 15 Integrated CAD-CAE design;

 16 Finite element modelling techniques;

 17 Multibody modelling techniques;

 18 Rapid prototyping.

19 Reverse Engineering techniques.